
ROBOTICS, Ai
& AUTOMATION
Precision automation & Ai solutions are necessary for modern assembly processes. Our DFAA services provide benefits such as reduced costs and increased reliability. We can help you create advanced automations with high productivity and flexibility.
At a glance capabilities & applications
Motion
Control
Precision Assembly,
High Velocity - high speed pick and place operations
Precison
Alignment
Alignment of optical components with repeatability tighter than +/- 25 microns in X-Y
Semiconductor Wafer Handling
Robotics system automate & facilitate the handling of silicon wafers during the semiconductor manufacturing process
Machine Tending
Automate repetitive, heavy-duty machine tending tasks involving CNC, injection molding and stamping
Inspection &
Testing
Submicron Accuracy and Inspection
Robotic Systems Integrations
The right robot for the application is an important step in determining and achieving optimal performance and flexibility
Factory Automation Software
Factory automation software that controls & monitor your robotic assembly - from a single cell to full line control
Robotic Welding
Welding process line including component fixturing & handling for products welds of differing types
Cobots
Assembly to painting, from palletizing to screw-driving, from packaging to polishing, from injection molding to welding
Microfactories
Microfactories' modular approach allows for maximum flexibility
Automated Disassembly
Intelligently sort, separate
& remove components for reuse and recycling
Data-driven, automation
software platform
In-depth insights into production processes, allowing to identify areas for improvement & increased efficiency
SupliChainPRO capabilities
SupliChainPRO Capabilities & Services available
Motion Control
We design motion control systems used for custom robotic solutions tailored to our customers applications. Those applications range from high speed pick and place operations, where high velocity and quick settling time is key to extremely high-resolution systems for nanometer repeatability and low jitter.
Precision Automation employs a complex set of measurement devices when integrating our motion control systems to externally measure and prove that the solution satisfies all customer requirements. This could be measuring repeatability, accuracy or velocity of the load rather than depending simply on the encoder feedback.
Machine vision has an intrinsic role in precision automation. Locating datum features of today’s products is not always as simple as locating a hole or a surface, therefore precision assembly applications places high demands on vision in terms of imaging quality and high pixel resolution.
Resolution of 5um per pixel is not uncommon. Specialized lighting is often necessary. Calibration of the vision and motion are hyper-critical in achieving high-capability and consistency (GR&R).
Our vision engineers are subject matter experts in the field; selecting the most appropriate cameras, lensing and lighting for a wide variety of product and process situations.
Hardware
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DC/AC servo motors
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Linear motors
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Stepper motors
Control Interfaces
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Ethernet/IP
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Profinet IRT
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Ethernet Powerlink
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EtherCAT
Capabilities
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Multiple packages and mix and match stage-servo-controller solutions
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Robot mounted downcam and fixed upcam
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Vision-Robot calibration procedures and gauge repeatability and reproducibility
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High volume automotive camera assembly
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Custom designed machine; multiple units deployed
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Performs active alignment, dispense and cure as well as bezel assembly and functional test
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Includes two 6-axis robots, a 4-axis precision assembly stage (1µm), and a 2-axis stage on a common controller